Future Electrical Machines Manufacturing Hub

The Henry Royce Institute is the UK’s national institute for advanced materials research and innovation. With its Hub at The University of Manchester, the Royce is a partnership of nine leading institutions – the universities of Cambridge, Imperial College London, Liverpool, Leeds, Oxford, Sheffield, the National Nuclear Laboratory, and UKAEA. The Institute’s aims are to undertake world-class research in materials science, to accelerate the commercialisation of materials research for economic and societal benefit and to train the next generation of materials scientists and engineers to tackle some of our most pressing global challenges.

Henry Royce Institute

Seminar by Future Electrical Machines Manufacturing Hub principal investigator Prof. Geraint Jewell on the current research in the project.

1.015 Henry Royce Institute

Materials in Manufacturing the Future

This series will introduce the Manufacturing the Future EPSRC funded projects to the wider materials community, increasing awareness of ongoing research, and aiming to inspire multidisciplinary collaborations.

We are witnessing huge global shifts towards cleaner growth and more resource efficient economies. The drive to lower carbon emissions is resulting in dramatic changes in how we travel and the ways we generate and use energy worldwide. Electrical machines are at the heart of the accelerating trends in the electrification of transport and the increased use of renewable energy such as offshore wind. To address the pressing drivers for clean growth and meet the increasing demands of new applications, new electrical machines with improved performance - higher power density, lower weight, improved reliability - are being designed by researchers and industry. However, there are significant manufacturing challenges to be overcome if UK industry is going to be able to manufacture these new machines with the appropriate cost, flexibility and quality. The Hub's vision is to put UK manufacturing at the forefront of the electrification revolution. The Hub will address key manufacturing challenges in the production of high integrity and high value electrical machines for the aerospace, energy, high value automotive and premium consumer sectors.The Hub will work in partnership with industry to address some common and fundamental barriers limiting manufacturing capability and capacity: the need for in-process support to manual operations in electrical machine manufacture - e.g. coil winding, insertions, electrical connections and wiring - to improve productivity and provide quality assurance; the sensitivity of high value and high integrity machines to small changes in tolerance and the requirement for high precision in manufacturing for safety critical applications; the increasing drive to low batch size, flexibility and customisation; and the need to train the next generation of manufacturing scientists and engineers.The Hub's research programme will explore new and emerging manufacturing processes, new materials for enhanced functionality and/or light-weighting, new approaches for process modelling and simulation, and the application of digital approaches with new sensors and Industrial Internet of Things (IoT) technologies. Professor Geraint Jewell University of Sheffield

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